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 High pressure co-axial build log- updated 11/14/08 « View previous topic :: View next topic » 
Author Message
Gippeto
PostPosted: 01/20/2008 23:20 PM    Post subject: High pressure co-axial build log- updated 11/14/08 Reply with quote

Colonel
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Joined: 19 Jan 2008
Posts: 705
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All metal co-axial design.
Piston to be piloted by a hammer valve.
"Bullpup" configuration to keep it short.

All tubing is 1026 DOM (Drawn On Mandrel)
All internals are 1045 annealed for machining

Barrel 36" 1"od. x .120" wall = .760" bore
Chamber 1.51"id.x1"(barrel od.)x10" (.120" wall) about 10 cu.in
Pilot area .062in2 (.280in dia) minimum throughout hammer valve.
Piston weight ~3 oz

Calculated burst pressure of chamber accounting for variations in wall thickness 9000psi - should easily take 3000psi (hpa)

Calculated shear strength of a single 1/4 x 28tpi socket head cap screw (using the lower YIELD strength) 3488 pounds of force (I'll be using 6 on the chamber front and 12 on the rear (hammer valve block).

Calculated burst pressure of check valve, 9000psi (using yield strength)

ggdt predicts good things

Anyone got a scuba tank for sale? Twisted Evil

Finished piston.
Finished hammer valve.
Finished milling tube.
Finished barrel.
Finished check valve and barrel plug
Finished New check valve with probe style fill
Passed hydro testing. 6000psi for 3hrs.
Finished sear arrangement
Stock completed
Trigger group completed

Initial test firing demonstrated the need for a couple improvements.

New valve stem (teflon seat) and hammer spring (heavier)

Scope rail completed
New slug mold completed

Regulator arrived. Tescom 6000psi inlet, 2500psi outlet. Overhauled and re-ranged to 4000psi outlet. Twisted Evil

Time to cast some slugs and punch some holes. Smile


Test fire vid;

http://www.youtube.com/watch?v=d1RQnTd8D1w&feature=email



co-ax.JPG
 Description:
The end of the road for this thread. FINISHED. Test firing to start as soon as time allows.
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co-ax.JPG



New slug mold.JPG
 Description:
New split mold. A huge improvement.
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New slug mold.JPG



Slugs.jpg
 Description:
Reworked my slug mold. New Foster slug comes in @ 550 grains. "Skirted" slug is 520 grain.
.177 swiftflite and .22 Benji dome for comparison
 Filesize:  66.93 KB
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Slugs.jpg



Slug mould and 830 grain slug (54gram).jpg
 Description:
Slug came out at 830 grains. Far heavier than I wanted. Will make some changes to reduce the weight and improve the mould.( its a bugger to get the slug out, need a split mould)
 Filesize:  89.05 KB
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Slug mould and 830 grain slug (54gram).jpg



Stock mounted 2.jpg
 Description:
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Stock mounted 2.jpg



Completed sear.jpg
 Description:
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Completed sear.jpg



Parts.jpg
 Description:
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Parts.jpg



Probe style fill with check valve.jpg
 Description:
Finished my new check valve with probe style fill. Plug and play. : )
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Probe style fill with check valve.jpg



Holding 6000psi for 3hrs..jpg
 Description:
Passed hydro like 6000psi was nothing!
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Holding 6000psi for 3hrs..jpg



Hammer valve finished.jpg
 Description:
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Hammer valve finished.jpg



Hammer valve parts.jpg
 Description:
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Hammer valve parts.jpg



Internal parts.jpg
 Description:
Rear plug w/spring seat, spring and hammer, Hammer valve, piston, ring to be sectioned for centering of barrel, Quad ring
 Filesize:  170.88 KB
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Internal parts.jpg



completed piston.jpg
 Description:
Piston is now complete.
 Filesize:  160.73 KB
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completed piston.jpg




Last edited by Gippeto on 11/14/2008 18:48 PM; edited 22 times in total
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LikimysCrotchus5
PostPosted: 01/20/2008 23:22 PM    Post subject: Reply with quote

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wow looks great, especially your piston.

I expect great things from you Smile
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Pilgrimman
PostPosted: 01/20/2008 23:41 PM    Post subject: Reply with quote

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This is your 4th post, and you've surpassed my capabilities already! Needless to say, I'm impressed! Very Happy
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jackssmirkingrevenge
PostPosted: 03/26/2008 12:32 PM    Post subject: Reply with quote

space monkey
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How did I miss this Shocked

Looking great, what's the estimated time of completion? Or at least, when are the test firings planned Very Happy
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Skywalker
PostPosted: 03/26/2008 12:40 PM    Post subject: Reply with quote

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Holy figgin krap dude! Shocked Nice machining, and that'll be a kickin' gun too! What kind of nice things does ggdt say?
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Gippeto
PostPosted: 03/26/2008 12:41 PM    Post subject: Reply with quote

Colonel
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Thank you sensei;

I'm currently re-doing the check valve.

While building the fill set up for the copper gun, I thought "Why not do a probe style fill? So much easier to get the trigger/sear around.)

If I can stop finding new distractions Rolling Eyes , it could be ready in a couple of weeks.


ggdt PREDICTS 500grain slug @886fps
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Antonio
PostPosted: 03/26/2008 13:04 PM    Post subject: Reply with quote

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Nice work, awesome stuff. I wish I could make guns of this quality. I am looking forward to the results:)
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POLAND_SPUD
PostPosted: 03/26/2008 15:49 PM    Post subject: Reply with quote

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Quote:
ggdt PREDICTS 500grain slug @886fps

I think its power would be better used with 500 grams... anyway sorry for complaining - your gun looks very promising
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SpudFarm
PostPosted: 03/26/2008 16:29 PM    Post subject: Reply with quote

Hybrid Guy
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6000psi Shocked

that has to be an awesome gun Smile
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Gippeto
PostPosted: 03/26/2008 18:53 PM    Post subject: Reply with quote

Colonel
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Thanks.

Time will tell whether ggdt is close on its estimate, I would certainly like it to be. Smile
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pizlo
PostPosted: 03/26/2008 19:14 PM    Post subject: Reply with quote

Colonel
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... this is now my new favorite gun, even though its not gun it just looks so damn sick! and could you actually take it up to 6000? Where do you work??
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Gippeto
PostPosted: 03/26/2008 19:27 PM    Post subject: Reply with quote

Colonel
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Sick is good? Cool It will look similar to a bullpup assault rifle when done.

Not only could I take it to 6000psi, I did...for proving (see the pic with the gage). Designed operating pressure is 3000psi. All parts exposed to pressure have a minimum rating of 9000psi. (calculated using yield strength of the material)

"Where do you work?? "

Only the shadow knows! Laughing
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lockmanslammin
PostPosted: 03/26/2008 22:24 PM    Post subject: Reply with quote

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>wipes drool from goatee<
WOW! This is the coolest thing I have seen on this site so far, hands down.
makes my current high of 315PSI look piddly. I am totally looking forward to some video. I bet it will sound like a d*mn real gun going off. This thing is a beast. H*ll you could probably hunt with the thing...lol.
Awsome..good work,

Lock


Last edited by lockmanslammin on 03/27/2008 10:01 AM; edited 1 time in total
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jackssmirkingrevenge
PostPosted: 03/27/2008 0:07 AM    Post subject: Reply with quote

space monkey
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lockmanslammin wrote:
This thing is a beast. Hell you could probably hunt with the thing...lol


An 0.76" slug with 800 or so ft/lbs behind it is more than enough for most medium sized game if you can get to within 50 yards of it.

Gippeto, you do realise this thing has the potential to seriously harm your eardrums, I hope you've made provisions for some sort of ear protection...
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Gippeto
PostPosted: 03/27/2008 8:25 AM    Post subject: Reply with quote

Colonel
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White tailed "prairie carp"? Laughing

Accuracy will be the issue not power. A mold for foster slugs will have to be made.

No worrys on the hearing protection, I have it and generally use it.
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