jimmy101 wrote:I'm sure that the Coca Cola™ company tells their bottle manufacturer that the nominal pressure at normal temperature is such and such. But, the bottle must not fail at the pressure it'll have at 150 F, or something like that. The inside of a car will easily hit 150 F on a hot sunny day. I'm also sure there is a many page document that specifies in gory detail the failure statistics at various pressures and temperatures.
Naturally, bottlers are not interested in telling anybody what the actual testing data is or what the derived ratings are. Why should they? It would just be ammo for liability lawyers.
The pressures I quoted are significantly higher than the limit specified for room temperature (all tests are carried out at 20-25 degrees celcius) - it is common for bottles to be blown on-site, just before being filled (it's much easier to store and transport
these than the full size bottles) so the bottler has some say in how well the bottle exceeds the specifications.
Preforms are sold by weight, it's possible to make the same sized bottle of out of different weights of preform which ultimately varies the wall thickness of the bottle, now manufacturers are aways interested in being close to the limit as lighter preforms are of course cheaper, easier to transport etc, so it depends how stingy who's making the bottle too.
One other thing, failure at 300 psi doesnt mean the bottle calmly sits there until it develops a small leak - au contraire, it starts to swell dramatically to the size of a balloon (indeed we used to enjoy marking smiley faces on the bottles that progressively got more worried as the bottle expanded

) until finally rupturing, and the blast is usually enough to tear the bottle in half. In the test chamber bottles are filled with water then pressure is applied using nitrogen.